Aluminum textile-based binder-free nanostructured battery cathodes using a layer-by-layer assembly of metal/metal oxide nanoparticles

Despite considerable interest in textile-based battery electrodes with large surface areas and mechanical flexibility, issues have restricted further advances in the energy performance of textile electrodes. These issues include the ineffective incorporation of conductive and/or active components into textile frameworks, the poor charge transfer between energy materials, and the formation of numerous unstable interfaces within textile electrodes. Herein, we introduce an aluminum textile-based lithium-ion battery cathode with remarkable areal capacity, high rate performance, and good cycling stability. Ligand exchange reaction-induced layer-by-layer (LbL) assembly of metal nanoparticles and small molecule linkers, with subsequent metal electroplating, perfectly converted polyester textiles to 3D-porous aluminum textiles that can be used as current collectors and high-energy reservoirs. The consecutive LbL assembly of high-energy LiFePO4 and conductive indium tin oxide nanoparticles onto the aluminum textiles using small organic linkers significantly increased the areal capacity and cycling stability (at least 580 cycles) of the resultant cathode, allowing facile charge transfer within the textile electrodes. Furthermore, the areal capacity of these textile electrodes increased from 1.07 to 3.28 mA h cm-2, with an increase in the folding number from 0 to 2.