Condition monitoring of DC-link electrolytic capacitors in adjustable-speed drives

Kwang Woon Lee, Myungchul Kim, Jangho Yoon, Sang Bin Lee, Ji Yoon Yoo

Research output: Contribution to journalArticlepeer-review

131 Citations (Scopus)

Abstract

A new preventive maintenance strategy for the sensorless condition monitoring of inverter dc-link aluminum electrolytic capacitors based on equivalent series resistance (ESR) and capacitance C estimation is proposed. The main concept of the proposed method is to estimate the ESR and C of the capacitor, using the inverter whenever the motor is stopped. The parameters are estimated from the dc-link voltage and stator current measurements available in the inverter with the switched dc-link voltage applied to the motor stator winding. The temperature of the capacitor can also be estimated under thermal equilibrium based on the stator resistance estimate to take the influence of temperature variation into account. An experimental study on a 250-W permanent magnet synchronous motor performed under accelerated capacitor degradation is presented to verify the proposed technique. It is shown that the proposed method provides a reliable and sensitive indication of capacitor aging without additional hardware requirements for reliable, efficient, and safe operation of the inverter and driven process.

Original languageEnglish
Pages (from-to)1606-1613
Number of pages8
JournalIEEE Transactions on Industry Applications
Volume44
Issue number5
DOIs
Publication statusPublished - 2008

Bibliographical note

Funding Information:
Paper IPCSD-07-125, presented at the 2007 Industry Applications Society Annual Meeting, New Orleans, LA, September 23-27, and approved for publication in the IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS by the Industrial Drives Committee of the IEEE Industry Applications Society. Manuscript submitted for review October 31, 2007 and released for publication February 8, 2008. Current version published September 19, 2008. This work was supported by the Korean Government (MOEHRD, Basic Research Promotion Fund) under Korea Research Foundation Grant KRF-2007-313-D00284.

Keywords

  • Adjustable-speed drive
  • Aluminum electrolytic capacitor
  • Capacitance
  • Condition monitoring
  • Dc-link capacitor
  • Diagnostics
  • Electrolyte
  • Equivalent series resistance (ESR)
  • Stator resistance estimation

ASJC Scopus subject areas

  • Control and Systems Engineering
  • Industrial and Manufacturing Engineering
  • Electrical and Electronic Engineering

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