Effects of microstructural evolution and intermetallic layer growth on shear strength of ball-grid-array Sn-Cu solder joints

C. K. Shin, Y. J. Baik, J. Y. Huh

    Research output: Contribution to journalArticlepeer-review

    41 Citations (Scopus)

    Abstract

    The shear strength of ball-grid-array (BGA) solder joints on Cu bond pads was studied for Sn-Cu solder containing 0, 1.5, and 2.5 wt.% Cu, focusing on the effect of the microstructural changes of the bulk solder and the growth of intermetallic (IMC) layers during soldering at 270°C and aging at 150°C. The Cu additions in Sn solder enhanced both the IMC layer growth and the solder/IMC interface roughness during soldering but had insignificant effects during aging. Rapid Cu dissolution from the pad during reflow soldering resulted in a fine dispersion of Cu6Sn5 particles throughout the bulk solder in as-soldered joints even for the case of pure Sn solder, giving rise to a precipitation hardening of the bulk solder. The increased strength of the bulk solder caused the fracture mode of as-soldered joints to shift from the bulk solder to the solder/IMC layer as the IMC layer grew over a critical thickness about 1.2 μm for all solders. The bulk solder strength decreased rapidly as the fine Cu6Sn5 precipitates coarsened during aging. As a consequence, regardless of the IMC layer thickness and the Cu content of the solders, the shear strength of BGA solder joints degraded significantly after 1 day of aging at 150°C and the shear fracture of aged joints occurred in the bulk solder. This suggests that small additions of Cu in Sn-based solders have an insignificant effect on the shear strength of BGA solder joints, especially during system use at high temperatures.

    Original languageEnglish
    Pages (from-to)1323-1331
    Number of pages9
    JournalJournal of Electronic Materials
    Volume30
    Issue number10
    DOIs
    Publication statusPublished - 2001 Oct

    Bibliographical note

    Funding Information:
    The work was supported by a grant from the University-Industry Collaborative Research program of the Korea Science & Engineering Foundation. The authors would like to thank Professor J.P. Jung for many helps related with ball shear tests.

    Copyright:
    Copyright 2017 Elsevier B.V., All rights reserved.

    Keywords

    • BGA solder joint
    • Ball shear strength
    • Fracture mode
    • Intermetallic compound
    • Sn-Cu solder

    ASJC Scopus subject areas

    • Electronic, Optical and Magnetic Materials
    • Condensed Matter Physics
    • Electrical and Electronic Engineering
    • Materials Chemistry

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