Electrical monitoring of mechanical defects in induction motor driven v-belt-pulley speed reduction couplings

Tae June Kang; Chanseung Yang; Yonghyun Park; Sang Bin Lee; Mike Teska

doi:10.1109/ECCE.2017.8095795

Electrical monitoring of mechanical defects in induction motor driven v-belt-pulley speed reduction couplings

Tae June Kang, Chanseung Yang, Yonghyun Park, Sang Bin Lee, Mike Teska

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

4 Citations (Scopus)

Abstract

V-belt-pulley couplings are commonly used for speed reduction in induction motor driven industrial applications since they provide flexible transmission of power at low cost. However, they are susceptible to mechanical defects such as belt wear or crack that can cause slippage or damage of the belt and lead to decrease in efficiency and lifetime of the system. There are many limitations to applying existing tests such as visual inspection, thermal or mechanical monitoring as they require visual or physical access to the system and/or costly sensors. Considering the large quantity of belt-pulley systems employed in industry, the impact of the economic loss incurred by lowefficiency operation and unplanned process outages is significant. In this paper, electrical monitoring of belt-pulley coupling defects based on the analysis and trending of the stator current frequency spectrum under steady-state and starting conditions is presented. The proposed method is verified on 1) 6.6 kV motor driven pulpers, and on a 2) custom-built motor driven air compressor with speed reduction belt-pulleys under controlled fault conditions. It is shown that the proposed method can provide automated, remote, and safe detection of belt-pulley defects based on existing current measurements for improving system reliability and efficiency.

Original language	English
Title of host publication	2017 IEEE Energy Conversion Congress and Exposition, ECCE 2017
Publisher	Institute of Electrical and Electronics Engineers Inc.
Pages	293-300
Number of pages	8
Volume	2017-January
ISBN (Electronic)	9781509029983
DOIs	https://doi.org/10.1109/ECCE.2017.8095795
Publication status	Published - 2017 Nov 3
Event	9th Annual IEEE Energy Conversion Congress and Exposition, ECCE 2017 - Cincinnati, United States Duration: 2017 Oct 1 → 2017 Oct 5

Other

Other	9th Annual IEEE Energy Conversion Congress and Exposition, ECCE 2017
Country/Territory	United States
City	Cincinnati
Period	17/10/1 → 17/10/5

Keywords

Belts
Condition Monitoring
Couplings
Electrical Fault Detection
Induction Motors
Maintenance
Mechanical Power Transmission
Spectral Analysis.

ASJC Scopus subject areas

Energy Engineering and Power Technology
Electrical and Electronic Engineering
Renewable Energy, Sustainability and the Environment
Control and Optimization

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

Access to Document

10.1109/ECCE.2017.8095795

Cite this

Kang, T. J., Yang, C., Park, Y., Lee, S. B., & Teska, M. (2017). Electrical monitoring of mechanical defects in induction motor driven v-belt-pulley speed reduction couplings. In 2017 IEEE Energy Conversion Congress and Exposition, ECCE 2017 (Vol. 2017-January, pp. 293-300). Article 8095795 Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/ECCE.2017.8095795

Electrical monitoring of mechanical defects in induction motor driven v-belt-pulley speed reduction couplings. / Kang, Tae June; Yang, Chanseung; Park, Yonghyun et al.
2017 IEEE Energy Conversion Congress and Exposition, ECCE 2017. Vol. 2017-January Institute of Electrical and Electronics Engineers Inc., 2017. p. 293-300 8095795.

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

Kang, TJ, Yang, C, Park, Y, Lee, SB & Teska, M 2017, Electrical monitoring of mechanical defects in induction motor driven v-belt-pulley speed reduction couplings. in 2017 IEEE Energy Conversion Congress and Exposition, ECCE 2017. vol. 2017-January, 8095795, Institute of Electrical and Electronics Engineers Inc., pp. 293-300, 9th Annual IEEE Energy Conversion Congress and Exposition, ECCE 2017, Cincinnati, United States, 17/10/1. https://doi.org/10.1109/ECCE.2017.8095795

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title = "Electrical monitoring of mechanical defects in induction motor driven v-belt-pulley speed reduction couplings",

abstract = "V-belt-pulley couplings are commonly used for speed reduction in induction motor driven industrial applications since they provide flexible transmission of power at low cost. However, they are susceptible to mechanical defects such as belt wear or crack that can cause slippage or damage of the belt and lead to decrease in efficiency and lifetime of the system. There are many limitations to applying existing tests such as visual inspection, thermal or mechanical monitoring as they require visual or physical access to the system and/or costly sensors. Considering the large quantity of belt-pulley systems employed in industry, the impact of the economic loss incurred by lowefficiency operation and unplanned process outages is significant. In this paper, electrical monitoring of belt-pulley coupling defects based on the analysis and trending of the stator current frequency spectrum under steady-state and starting conditions is presented. The proposed method is verified on 1) 6.6 kV motor driven pulpers, and on a 2) custom-built motor driven air compressor with speed reduction belt-pulleys under controlled fault conditions. It is shown that the proposed method can provide automated, remote, and safe detection of belt-pulley defects based on existing current measurements for improving system reliability and efficiency.",

keywords = "Belts, Condition Monitoring, Couplings, Electrical Fault Detection, Induction Motors, Maintenance, Mechanical Power Transmission, Spectral Analysis.",

author = "Kang, {Tae June} and Chanseung Yang and Yonghyun Park and Lee, {Sang Bin} and Mike Teska",

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PY - 2017/11/3

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N2 - V-belt-pulley couplings are commonly used for speed reduction in induction motor driven industrial applications since they provide flexible transmission of power at low cost. However, they are susceptible to mechanical defects such as belt wear or crack that can cause slippage or damage of the belt and lead to decrease in efficiency and lifetime of the system. There are many limitations to applying existing tests such as visual inspection, thermal or mechanical monitoring as they require visual or physical access to the system and/or costly sensors. Considering the large quantity of belt-pulley systems employed in industry, the impact of the economic loss incurred by lowefficiency operation and unplanned process outages is significant. In this paper, electrical monitoring of belt-pulley coupling defects based on the analysis and trending of the stator current frequency spectrum under steady-state and starting conditions is presented. The proposed method is verified on 1) 6.6 kV motor driven pulpers, and on a 2) custom-built motor driven air compressor with speed reduction belt-pulleys under controlled fault conditions. It is shown that the proposed method can provide automated, remote, and safe detection of belt-pulley defects based on existing current measurements for improving system reliability and efficiency.

AB - V-belt-pulley couplings are commonly used for speed reduction in induction motor driven industrial applications since they provide flexible transmission of power at low cost. However, they are susceptible to mechanical defects such as belt wear or crack that can cause slippage or damage of the belt and lead to decrease in efficiency and lifetime of the system. There are many limitations to applying existing tests such as visual inspection, thermal or mechanical monitoring as they require visual or physical access to the system and/or costly sensors. Considering the large quantity of belt-pulley systems employed in industry, the impact of the economic loss incurred by lowefficiency operation and unplanned process outages is significant. In this paper, electrical monitoring of belt-pulley coupling defects based on the analysis and trending of the stator current frequency spectrum under steady-state and starting conditions is presented. The proposed method is verified on 1) 6.6 kV motor driven pulpers, and on a 2) custom-built motor driven air compressor with speed reduction belt-pulleys under controlled fault conditions. It is shown that the proposed method can provide automated, remote, and safe detection of belt-pulley defects based on existing current measurements for improving system reliability and efficiency.

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KW - Electrical Fault Detection

KW - Induction Motors

KW - Maintenance

KW - Mechanical Power Transmission

KW - Spectral Analysis.

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Electrical monitoring of mechanical defects in induction motor driven v-belt-pulley speed reduction couplings

Abstract

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Keywords

ASJC Scopus subject areas

UN SDGs

Access to Document

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