Identification of false rotor fault indications produced by on-line MCSA for medium voltage induction machines

Sang Bin Lee; Doosoo Hyun; Tae June Kang; Chanseung Yang; Sungsik Shin; Heonyoung Kim; Sungbong Park; Tae Sik Kong; Hee Dong Kim

doi:10.1109/PPIC.2015.7165709

Identification of false rotor fault indications produced by on-line MCSA for medium voltage induction machines

Sang Bin Lee, Doosoo Hyun, Tae June Kang, Chanseung Yang, Sungsik Shin, Heonyoung Kim, Sungbong Park, Tae Sik Kong, Hee Dong Kim

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

10 Citations (Scopus)

Abstract

Motor current signature analysis (MCSA) has become an essential part of the preventive maintenance program for monitoring the condition of the rotor cage in medium voltage induction motors in the pulp and paper industry. However, many cases of false indications due to interference from the motor or load have been reported. False indications can result in unnecessary inspection and outage costs (false positives) or major repair/replacement costs and loss of production (false negatives). The objective of this paper is to present the potential root causes of false indications, and provide guidelines on how commercially available off-line and on-line tests can be applied for identifying false indications from a field engineers' perspective. Case studies of false MCSA indications and results of alternative commercial tests for improving the reliability of the diagnosis are provided through measurements on 6.6 kV and laboratory motor samples. Finally, new test methods under research and development for reliable rotor fault detection are summarized and unresolved problems are listed. This paper is expected to help field maintenance engineers prevent unnecessary motor inspection and forced outages, and guide researchers target future research towards industrial needs.

Original language	English
Title of host publication	IEEE Conference Record of 2015 Annual Pulp and Paper Industry Technical Conference, PPIC 2015
Publisher	Institute of Electrical and Electronics Engineers Inc.
ISBN (Electronic)	9781479971138
DOIs	https://doi.org/10.1109/PPIC.2015.7165709
Publication status	Published - 2015 Jul 23
Event	61st IEEE Pulp and Paper Industry Conference, PPIC 2015 - Milwaukee, United States Duration: 2015 Jun 14 → 2015 Jun 18

Publication series

Name	IEEE Conference Record of Annual Pulp and Paper Industry Technical Conference
Volume	2015-July
ISSN (Print)	0190-2172

Other

Other	61st IEEE Pulp and Paper Industry Conference, PPIC 2015
Country/Territory	United States
City	Milwaukee
Period	15/6/14 → 15/6/18

Bibliographical note

Funding Information:
The authors gratefully acknowledge Mr. Changhee Kang and Yongho Park of Jeonju Paper for sharing their experience with false indications produced by rotor fault testing, and for their support on motor testing on 6.6 kV motors at the paper mill. This work was supported in part by the Basic Science Research Program through the National Research Foundation of Korea (NRF) funded by the Ministry of Education, Science and Technology (NRF-2013R1A1A 2010370), and in part by the Human Resources Development program (20134030200340) of the Korea Institute of Energy Technology Evaluation and Planning (KETEP) grant funded by the Korea government Ministry of Trade, Industry and Energy.

Publisher Copyright:
© 2015 IEEE.

Keywords

Fault Diagnosis
Induction Motor
Monitoring
Rotor Testing
Spectral Analysis

ASJC Scopus subject areas

Industrial and Manufacturing Engineering
Electrical and Electronic Engineering

Access to Document

10.1109/PPIC.2015.7165709

Cite this

Lee, S. B., Hyun, D., Kang, T. J., Yang, C., Shin, S., Kim, H., Park, S., Kong, T. S., & Kim, H. D. (2015). Identification of false rotor fault indications produced by on-line MCSA for medium voltage induction machines. In IEEE Conference Record of 2015 Annual Pulp and Paper Industry Technical Conference, PPIC 2015 Article 7165709 (IEEE Conference Record of Annual Pulp and Paper Industry Technical Conference; Vol. 2015-July). Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/PPIC.2015.7165709

Identification of false rotor fault indications produced by on-line MCSA for medium voltage induction machines. / Lee, Sang Bin; Hyun, Doosoo; Kang, Tae June et al.
IEEE Conference Record of 2015 Annual Pulp and Paper Industry Technical Conference, PPIC 2015. Institute of Electrical and Electronics Engineers Inc., 2015. 7165709 (IEEE Conference Record of Annual Pulp and Paper Industry Technical Conference; Vol. 2015-July).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

Lee, SB, Hyun, D, Kang, TJ, Yang, C, Shin, S, Kim, H, Park, S, Kong, TS & Kim, HD 2015, Identification of false rotor fault indications produced by on-line MCSA for medium voltage induction machines. in IEEE Conference Record of 2015 Annual Pulp and Paper Industry Technical Conference, PPIC 2015., 7165709, IEEE Conference Record of Annual Pulp and Paper Industry Technical Conference, vol. 2015-July, Institute of Electrical and Electronics Engineers Inc., 61st IEEE Pulp and Paper Industry Conference, PPIC 2015, Milwaukee, United States, 15/6/14. https://doi.org/10.1109/PPIC.2015.7165709

Lee SB, Hyun D, Kang TJ, Yang C, Shin S, Kim H et al. Identification of false rotor fault indications produced by on-line MCSA for medium voltage induction machines. In IEEE Conference Record of 2015 Annual Pulp and Paper Industry Technical Conference, PPIC 2015. Institute of Electrical and Electronics Engineers Inc. 2015. 7165709. (IEEE Conference Record of Annual Pulp and Paper Industry Technical Conference). doi: 10.1109/PPIC.2015.7165709

Lee, Sang Bin ; Hyun, Doosoo ; Kang, Tae June et al. / Identification of false rotor fault indications produced by on-line MCSA for medium voltage induction machines. IEEE Conference Record of 2015 Annual Pulp and Paper Industry Technical Conference, PPIC 2015. Institute of Electrical and Electronics Engineers Inc., 2015. (IEEE Conference Record of Annual Pulp and Paper Industry Technical Conference).

@inproceedings{22741adcdb10472f96427e41344c4d26,

title = "Identification of false rotor fault indications produced by on-line MCSA for medium voltage induction machines",

abstract = "Motor current signature analysis (MCSA) has become an essential part of the preventive maintenance program for monitoring the condition of the rotor cage in medium voltage induction motors in the pulp and paper industry. However, many cases of false indications due to interference from the motor or load have been reported. False indications can result in unnecessary inspection and outage costs (false positives) or major repair/replacement costs and loss of production (false negatives). The objective of this paper is to present the potential root causes of false indications, and provide guidelines on how commercially available off-line and on-line tests can be applied for identifying false indications from a field engineers' perspective. Case studies of false MCSA indications and results of alternative commercial tests for improving the reliability of the diagnosis are provided through measurements on 6.6 kV and laboratory motor samples. Finally, new test methods under research and development for reliable rotor fault detection are summarized and unresolved problems are listed. This paper is expected to help field maintenance engineers prevent unnecessary motor inspection and forced outages, and guide researchers target future research towards industrial needs.",

keywords = "Fault Diagnosis, Induction Motor, Monitoring, Rotor Testing, Spectral Analysis",

author = "Lee, {Sang Bin} and Doosoo Hyun and Kang, {Tae June} and Chanseung Yang and Sungsik Shin and Heonyoung Kim and Sungbong Park and Kong, {Tae Sik} and Kim, {Hee Dong}",

note = "Funding Information: The authors gratefully acknowledge Mr. Changhee Kang and Yongho Park of Jeonju Paper for sharing their experience with false indications produced by rotor fault testing, and for their support on motor testing on 6.6 kV motors at the paper mill. This work was supported in part by the Basic Science Research Program through the National Research Foundation of Korea (NRF) funded by the Ministry of Education, Science and Technology (NRF-2013R1A1A 2010370), and in part by the Human Resources Development program (20134030200340) of the Korea Institute of Energy Technology Evaluation and Planning (KETEP) grant funded by the Korea government Ministry of Trade, Industry and Energy. Publisher Copyright: {\textcopyright} 2015 IEEE.; 61st IEEE Pulp and Paper Industry Conference, PPIC 2015 ; Conference date: 14-06-2015 Through 18-06-2015",

year = "2015",

month = jul,

day = "23",

doi = "10.1109/PPIC.2015.7165709",

language = "English",

series = "IEEE Conference Record of Annual Pulp and Paper Industry Technical Conference",

publisher = "Institute of Electrical and Electronics Engineers Inc.",

booktitle = "IEEE Conference Record of 2015 Annual Pulp and Paper Industry Technical Conference, PPIC 2015",

}

TY - GEN

T1 - Identification of false rotor fault indications produced by on-line MCSA for medium voltage induction machines

AU - Lee, Sang Bin

AU - Hyun, Doosoo

AU - Kang, Tae June

AU - Yang, Chanseung

AU - Shin, Sungsik

AU - Kim, Heonyoung

AU - Park, Sungbong

AU - Kong, Tae Sik

AU - Kim, Hee Dong

N1 - Funding Information: The authors gratefully acknowledge Mr. Changhee Kang and Yongho Park of Jeonju Paper for sharing their experience with false indications produced by rotor fault testing, and for their support on motor testing on 6.6 kV motors at the paper mill. This work was supported in part by the Basic Science Research Program through the National Research Foundation of Korea (NRF) funded by the Ministry of Education, Science and Technology (NRF-2013R1A1A 2010370), and in part by the Human Resources Development program (20134030200340) of the Korea Institute of Energy Technology Evaluation and Planning (KETEP) grant funded by the Korea government Ministry of Trade, Industry and Energy. Publisher Copyright: © 2015 IEEE.

PY - 2015/7/23

Y1 - 2015/7/23

N2 - Motor current signature analysis (MCSA) has become an essential part of the preventive maintenance program for monitoring the condition of the rotor cage in medium voltage induction motors in the pulp and paper industry. However, many cases of false indications due to interference from the motor or load have been reported. False indications can result in unnecessary inspection and outage costs (false positives) or major repair/replacement costs and loss of production (false negatives). The objective of this paper is to present the potential root causes of false indications, and provide guidelines on how commercially available off-line and on-line tests can be applied for identifying false indications from a field engineers' perspective. Case studies of false MCSA indications and results of alternative commercial tests for improving the reliability of the diagnosis are provided through measurements on 6.6 kV and laboratory motor samples. Finally, new test methods under research and development for reliable rotor fault detection are summarized and unresolved problems are listed. This paper is expected to help field maintenance engineers prevent unnecessary motor inspection and forced outages, and guide researchers target future research towards industrial needs.

AB - Motor current signature analysis (MCSA) has become an essential part of the preventive maintenance program for monitoring the condition of the rotor cage in medium voltage induction motors in the pulp and paper industry. However, many cases of false indications due to interference from the motor or load have been reported. False indications can result in unnecessary inspection and outage costs (false positives) or major repair/replacement costs and loss of production (false negatives). The objective of this paper is to present the potential root causes of false indications, and provide guidelines on how commercially available off-line and on-line tests can be applied for identifying false indications from a field engineers' perspective. Case studies of false MCSA indications and results of alternative commercial tests for improving the reliability of the diagnosis are provided through measurements on 6.6 kV and laboratory motor samples. Finally, new test methods under research and development for reliable rotor fault detection are summarized and unresolved problems are listed. This paper is expected to help field maintenance engineers prevent unnecessary motor inspection and forced outages, and guide researchers target future research towards industrial needs.

KW - Fault Diagnosis

KW - Induction Motor

KW - Monitoring

KW - Rotor Testing

KW - Spectral Analysis

UR - http://www.scopus.com/inward/record.url?scp=84960948239&partnerID=8YFLogxK

U2 - 10.1109/PPIC.2015.7165709

DO - 10.1109/PPIC.2015.7165709

M3 - Conference contribution

AN - SCOPUS:84960948239

T3 - IEEE Conference Record of Annual Pulp and Paper Industry Technical Conference

BT - IEEE Conference Record of 2015 Annual Pulp and Paper Industry Technical Conference, PPIC 2015

PB - Institute of Electrical and Electronics Engineers Inc.

T2 - 61st IEEE Pulp and Paper Industry Conference, PPIC 2015

Y2 - 14 June 2015 through 18 June 2015

ER -

Identification of false rotor fault indications produced by on-line MCSA for medium voltage induction machines

Abstract

Publication series

Other

Bibliographical note

Keywords

ASJC Scopus subject areas

Access to Document

Other files and links

Fingerprint

Cite this