Modifying the cathodes of intermediate-temperature solid oxide fuel cells with a Ce_0.8Sm_0.2O₂ sol-gel coating

To increase the performance of solid oxide fuel cells operated at intermediate temperatures (<700 °C), we used the electronic conductor La_0.8Sr_0.2MnO₃ (LSM) and the mixed conductor La_0.6Sr_0.4Co_0.2Fe_0.8O₃ (LSCF) to modify the cathode in the electrode microstructure. For both cathode materials, we employed a Sm_0.2Ce_0.8O₂ (SDC) buffer layer as a diffusion barrier on the yttria-stabilized zirconia (YSZ) electrolyte to prevent the interlayer formation of SrZrO₃ and La₂Zr₂O₇, which have a poor ionic conductivity. These interfacial reaction products were formed only minimally at the electrolyte-cathode interlayer after sintering the SDC layer at high temperature; in addition, the degree of cathode polarization also decreased. Moreover to extend the triple phase boundary and improve cell performance at intermediate temperatures, we used sol-gel methods to coat an SDC layer on the cathode pore walls. The cathode resistance of the LSCF cathode cell featuring SDC modification reached as low as 0.11 Ω cm² in air when measured at 700 °C. The maximum power densities of the cells featuring the modified LSCF and LSM cathodes were 369 and 271 mW/cm², respectively, when using O₂ as the oxidant and H₂ as the fuel.