Optimization of supersonic nozzle flow for titanium dioxide thin-film coating by aerosol deposition

M. W. Lee; J. J. Park; D. Y. Kim; S. S. Yoon; H. Y. Kim; D. H. Kim; S. C. James; S. Chandra; Thomas Coyle; J. H. Ryu; W. H. Yoon; D. S. Park

doi:10.1016/j.jaerosci.2011.07.006

Optimization of supersonic nozzle flow for titanium dioxide thin-film coating by aerosol deposition

M. W. Lee, J. J. Park, D. Y. Kim, S. S. Yoon, H. Y. Kim, D. H. Kim, S. C. James, S. Chandra, Thomas Coyle, J. H. Ryu, W. H. Yoon, D. S. Park

Research output: Contribution to journal › Article › peer-review

72 Citations (Scopus)

Abstract

Aerosol deposition (AD) is an efficient technique for customized coating of various substrates. The small particles of AD yield a dense coating layer with small voids. AD is amenable to rapid coating (mass production), thus, it is economically attractive. Low-temperature AD coating is desirable because it minimizes the thermal degradation of the substrate. An optimized low-cost AD coating technique is of significant interest to solar-cell engineers seeking to reduce manufacturing costs. While most previous studies ignore the importance of nozzle geometry on coating performance, this paper examines non-optimized nozzles and commensurate shockwaves using computational fluid dynamics (CFD). The optimized nozzle geometry obtained from CFD can rapidly prototype nozzles. The CFD-designed nozzles with optimized geometry yielded significantly improved coating quality over non-optimized nozzles.

Original language	English
Pages (from-to)	771-780
Number of pages	10
Journal	Journal of Aerosol Science
Volume	42
Issue number	11
DOIs	https://doi.org/10.1016/j.jaerosci.2011.07.006
Publication status	Published - 2011 Nov

Bibliographical note

Funding Information:
This work was supported by the New & Renewable Energy Program through a grant by the Korea Institute of Energy Technology Evaluation and Planning (KETEP , 2010–3010010011 ) and the Fundamental R&D Program for Core Technology of Materials funded by the Ministry of Knowledge Economy of Korea. This work was also supported by the Center for Inorganic Photovoltaic Materials ( NRF-2011-0007182 ), ( NRF-2010-D00013 ), and the Converging Research Center Program through the Ministry of Education, Science and Technology ( 2010K000969 ).

Keywords

Aerosol deposition
Computational fluid dynamics
Nozzle optimization
Shockwave
Supersonic nozzle flow

ASJC Scopus subject areas

Environmental Engineering
Pollution
Mechanical Engineering
Fluid Flow and Transfer Processes
Atmospheric Science

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10.1016/j.jaerosci.2011.07.006

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title = "Optimization of supersonic nozzle flow for titanium dioxide thin-film coating by aerosol deposition",

abstract = "Aerosol deposition (AD) is an efficient technique for customized coating of various substrates. The small particles of AD yield a dense coating layer with small voids. AD is amenable to rapid coating (mass production), thus, it is economically attractive. Low-temperature AD coating is desirable because it minimizes the thermal degradation of the substrate. An optimized low-cost AD coating technique is of significant interest to solar-cell engineers seeking to reduce manufacturing costs. While most previous studies ignore the importance of nozzle geometry on coating performance, this paper examines non-optimized nozzles and commensurate shockwaves using computational fluid dynamics (CFD). The optimized nozzle geometry obtained from CFD can rapidly prototype nozzles. The CFD-designed nozzles with optimized geometry yielded significantly improved coating quality over non-optimized nozzles.",

keywords = "Aerosol deposition, Computational fluid dynamics, Nozzle optimization, Shockwave, Supersonic nozzle flow",

author = "Lee, {M. W.} and Park, {J. J.} and Kim, {D. Y.} and Yoon, {S. S.} and Kim, {H. Y.} and Kim, {D. H.} and James, {S. C.} and S. Chandra and Thomas Coyle and Ryu, {J. H.} and Yoon, {W. H.} and Park, {D. S.}",

note = "Funding Information: This work was supported by the New & Renewable Energy Program through a grant by the Korea Institute of Energy Technology Evaluation and Planning (KETEP , 2010–3010010011 ) and the Fundamental R&D Program for Core Technology of Materials funded by the Ministry of Knowledge Economy of Korea. This work was also supported by the Center for Inorganic Photovoltaic Materials ( NRF-2011-0007182 ), ( NRF-2010-D00013 ), and the Converging Research Center Program through the Ministry of Education, Science and Technology ( 2010K000969 ). ",

year = "2011",

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doi = "10.1016/j.jaerosci.2011.07.006",

language = "English",

volume = "42",

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AU - Lee, M. W.

AU - Park, J. J.

AU - Kim, D. Y.

AU - Yoon, S. S.

AU - Kim, H. Y.

AU - Kim, D. H.

AU - James, S. C.

AU - Chandra, S.

AU - Coyle, Thomas

AU - Ryu, J. H.

AU - Yoon, W. H.

AU - Park, D. S.

N1 - Funding Information: This work was supported by the New & Renewable Energy Program through a grant by the Korea Institute of Energy Technology Evaluation and Planning (KETEP , 2010–3010010011 ) and the Fundamental R&D Program for Core Technology of Materials funded by the Ministry of Knowledge Economy of Korea. This work was also supported by the Center for Inorganic Photovoltaic Materials ( NRF-2011-0007182 ), ( NRF-2010-D00013 ), and the Converging Research Center Program through the Ministry of Education, Science and Technology ( 2010K000969 ).

PY - 2011/11

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N2 - Aerosol deposition (AD) is an efficient technique for customized coating of various substrates. The small particles of AD yield a dense coating layer with small voids. AD is amenable to rapid coating (mass production), thus, it is economically attractive. Low-temperature AD coating is desirable because it minimizes the thermal degradation of the substrate. An optimized low-cost AD coating technique is of significant interest to solar-cell engineers seeking to reduce manufacturing costs. While most previous studies ignore the importance of nozzle geometry on coating performance, this paper examines non-optimized nozzles and commensurate shockwaves using computational fluid dynamics (CFD). The optimized nozzle geometry obtained from CFD can rapidly prototype nozzles. The CFD-designed nozzles with optimized geometry yielded significantly improved coating quality over non-optimized nozzles.

AB - Aerosol deposition (AD) is an efficient technique for customized coating of various substrates. The small particles of AD yield a dense coating layer with small voids. AD is amenable to rapid coating (mass production), thus, it is economically attractive. Low-temperature AD coating is desirable because it minimizes the thermal degradation of the substrate. An optimized low-cost AD coating technique is of significant interest to solar-cell engineers seeking to reduce manufacturing costs. While most previous studies ignore the importance of nozzle geometry on coating performance, this paper examines non-optimized nozzles and commensurate shockwaves using computational fluid dynamics (CFD). The optimized nozzle geometry obtained from CFD can rapidly prototype nozzles. The CFD-designed nozzles with optimized geometry yielded significantly improved coating quality over non-optimized nozzles.

KW - Aerosol deposition

KW - Computational fluid dynamics

KW - Nozzle optimization

KW - Shockwave

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Optimization of supersonic nozzle flow for titanium dioxide thin-film coating by aerosol deposition

Abstract

Bibliographical note

Keywords

ASJC Scopus subject areas

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