Process development for the removal of copper from wastewater using ferric/limestone treatment

The removal of copper from wastewater by ferric/limestone coagulation followed by screen filtration was carried out at a laboratory scale. The optimum coagulant (FeCl₃) dose and working pH were 50 mg/l of Fe(III) and pH 7.5, respectively, through jar tests. For the efficient removal of copper from wastewater, we developed a novel process including the co-precipitation of copper with FeCl₃, alkalization in a limestone aeration bed, and separation of precipitates in a sedimentation tank coupled with internal stainless steel screen filter. The performance results showed that removal of copper from the solution was over 99.5%. The pH was effectively maintained over 7.5 in limestone bed during the whole process. Ferric hydroxide/copper aggregates were removed over 99% by stainless steel screen filter of 1,450 mesh. Periodic air backwashing alleviated fouling of the filter surface.